Industrial Motion Controller

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Industrial Motion Controller Specification

Drive Type
Servo/Stepper Supported

Mounting Type
Panel/DIN Rail Mount

Connectivity Type
Ethernet, RS232, RS485, USB

Application
CNC Machines, Robotics, Packaging, Industrial Automation

Control Type
Digital/Computerized

Weight
2.8 kg

Sensor Type
Encoder, Limit Switch Compatible

Cable Length
2 Meters (Standard)

Phase
Single/Three Phase Option

Load Capacity
Up to 10A per axis

Frequency
50/60 Hz

Remote Control
Yes

Automation Grade
Automatic

Power
24V DC

Temperature
0C to 50C (Operating)

Supported Motors
AC Servo, DC Servo, Stepper

Number of Controlled Axes
4 (expandable up to 6)

Alarm/Error Display
LED Indicator & LCD Message

Color
Grey/Black

Supported Communication Protocols
Modbus TCP/IP, CANopen

Memory
128MB Flash, 256MB RAM

Cooling System
Integrated Fan

Digital Inputs/Outputs
8/8 (Configurable)

Firmware Upgrade
USB/Ethernet

Power Consumption
Max 65W

About Industrial Motion Controller

Multi-axis Motion controller

Can control upto more than 6 axis simultaneously

PLC DVP Series Programmable Logic controllers

Pulse Frequency Ranging from 10 Khz to 200 Khz

Absolute Positioning , Incremental Positioning via Direct commands

16 Digital Inputs , 12 Digital Outputs

4 Encoder Quadrature Inputs acceptable upto 500 Khz

16 External Interrupts

Controller Designed to Control

1) Servo motors ( 0.63 Nm to 98 Nm Torque , 3000 rpm )

2) Stepper motors ( 10 Kgcm to 400 Kgcm torque , Upto 500 rpm )

3) Brushless DC Servo motors ( 0.63 Nm to 2.88 Nm Torque , 3000 rpm )

4) AC motors , with Drives VFDs

5) Total turnkey Project Solutions

Programming , Installation , Commissioning , Wiring , Documentation Circuit Diagram , Panel Building Design

Enhanced Multi-Axis Control

This motion controller supports four axes by default, with expansion up to six, providing versatility for complex applications. It supports a substantial load capacity of up to 10A per axis and features flexible control via servo or stepper motors. Optimal for robotics, CNC machines, and packaging lines, it delivers smooth, precise automation in highly dynamic industrial settings.

Comprehensive Connectivity and Configuration

Compatible with Modbus TCP/IP, CANopen, Ethernet, RS232, RS485, and USB, the controller guarantees seamless integration with current and legacy automation platforms. Eight configurable digital inputs and outputs allow customized system responses, while its support for encoder and limit switches enables precise monitoring and safety.

Intuitive Operation and Reliable Performance

LED indicators and an LCD message display provide immediate system feedback and fault alerts for efficient troubleshooting. The integrated cooling fan ensures consistent performance in temperatures ranging from 0C to 50C. Firmware upgrades via USB or Ethernet offer ongoing enhancements, while the panel/DIN rail mount design streamlines installation in diverse industrial environments.

FAQs of Industrial Motion Controller:

Q: How do I expand the number of controlled axes from 4 to 6 on this motion controller?

A: Expanding from 4 to 6 axes requires optional expansion modules, which can be easily integrated into the system. Detailed setup instructions are provided in the user manual, and modules can be configured through the controllers software interface for tailored motion control needs.

Q: What is the process for firmware upgrades on the motion controller?

A: Firmware can be upgraded by connecting a USB drive with the update file or through Ethernet using dedicated upgrade tools or software. This ensures the controller benefits from the latest features and improved stability without major downtime.

Q: Where can this motion controller be mounted within my facility?

A: The controller is designed for flexible mounting, either on a standard industrial panel or a DIN rail. This adaptability simplifies installation in diverse automation enclosures or control cabinets, accommodating space constraints or system layouts.

Q: What types of motors and industrial applications does the motion controller support?

A: This controller drives a wide range of motors, including AC servo, DC servo, and stepper types. It is ideally suited for CNC machines, robotic systems, automated packaging machines, and general industrial automation where precise, synchronized motion is essential.

Q: When should the integrated cooling fan be used and how does it benefit the system?

A: The integrated fan operates automatically to regulate internal temperatures, especially during continuous high-load operation or in warmer environments. This enhances longevity and maintains optimal performance during extended industrial use.

Q: How does the motion controller facilitate remote operation and system integration?

A: With Ethernet, RS232, RS485, and USB connectivity, alongside Modbus TCP/IP and CANopen protocols, operators can remotely monitor and control the system, integrate it into existing networked environments, and achieve centralized automation management.

Q: What safety features are included, and how are alarms or errors displayed?

A: The controller employs LED indicators and an informative LCD message display to notify users of operational status or errors. It also supports connections to limit switches and encoders for movement safety, making troubleshooting straightforward and quick.

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