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MC403-P822 TRIO

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MC403-P822 TRIO Specification

Cable Length
1.5 meters

Connectivity Type
Ethernet, Serial

IP Rating
IP20

Automation Grade
Automatic

Screen Size
2.4 Inch LCD Display

Frequency
50/60 Hz

Mounting Type
DIN Rail/Panel Mount

Load Capacity
Up to 3 Motors or Devices

Drive Type
Servo/Step/AC Motor

Weight
Approx. 450g

Phase
Single/Three Phase

Speed Range
Variable (via software/program)

Remote Control
Yes

Control Type
Digital/Analog

Processor Type
ARM-based

Features
Compact design, Overload Protection, Programmable

Sensor Type
Digital/Analog Input

Application
Industrial Motor Control

Material
ABS Plastic, Metal

Power
3 x 2 kW (6 kW Total)

Temperature
0°C to 50°C

Voltage
220-240V AC

Indicator
Status LED Indicators

Relay Output
Integrated relay for alarm/control

Software Compatibility
Trio Motion Perfect, IEC61131-3

Programming Interface
USB, Ethernet

Operating Humidity
10% to 90% non-condensing

Data Logging
Supported via onboard memory

Enclosure Type
Industrial-Grade Casing

Cooling Method
Fanless, Natural Air Cooling

Inputs/Outputs
8 digital inputs, 4 digital outputs

Safety Standard
CE, RoHS Compliant

Maximum Current
8A per channel

About MC403-P822 TRIO

Size	122 mm x 135 mm x 35 mm (HxWxD).

Weight	325g

Operating Temp.	0 - 45 degrees C.

Control Inputs	Forward Limit, Reverse Limit, Datum Input, Feedhold Input.

Communication Ports	RS232 channel: up to 128k baud. RS485 channel: up to 128k baud.
	CANbus port (DeviceNet and CANopen compatible). Ethernet: 10/100
	BaseT multiple port connection.

Position Resolution	64 bit position count.

Speed Resolution	32 bits. Speed may be changed at any time. Moves may be merged.

Servo Cycle	125s minimum, 1ms default, 2ms max.

Programming	Multi-tasking TrioBASIC system and IEC 61131-3 programming system.
	Maximum 6 user processes.

Interpolation modes	Linear 1-3 axes, circular, helical, spherical, CAM Profiles, speed control,
	electronic gearboxes.

Memory	8 Mbyte user memory. 512,000 x 64 bit TABLE memory. Automatic fl ash
	EPROM program and data storage.

VR	4096 global VR data in FLASH memory (automatic-store).

SD Card	Standard micro-SD Card compatible to 16Gbytes. Used for storing
	programs and/or data.

Power Input	24V d.c., Class 2 transformer or power source.
	18..29V d.c. at 300mA + IO supply.

Amplifi er Enable Output	Normally open solid-state relay rated 24V ac/dc nominal. Max load
	100mA. Max Voltage 29V.

Analogue Inputs	2 isolated, 12 bit, 0 to 10V.

Serial / Encoder Power Output	5V at 150mA. (Max)

Analogue Outputs	2 isolated 12 bit, +/- 10V (MC403 only)

Digital Inputs	8 Opto-isolated 24V inputs.

Digital I/O	4 Opto-isolated 24V outputs. Current sourcing (PNP) 250 mA. (max. 1A
	per bank of 4).

Product Codes
	P822 : MC403-Z 3 axis stepper output / 3 encoder input

Industrial Motor Control Reinvented

The MC403-P822 TRIO is engineered for demanding industrial environments, built with a durable IP20-rated casing and advanced overload protection. With automatic operation and support for servo, step, and AC motors, its tailored for applications requiring precise, reliable motion control. Easy integration and flexible mounting allow seamless adoption into new or existing systems.

Flexible Connectivity and Intuitive Monitoring

This controller offers versatile connectivity options including Ethernet, USB, and serial ports, empowering remote access and convenient programming. Onboard memory supports data logging, while the 2.4-inch LCD and status LEDs provide real-time feedback for streamlined diagnostics and system monitoring.

Effortless Programming and Compatibility

The MC403-P822 TRIO is compatible with industry-leading software like Trio Motion Perfect and IEC61131-3, ensuring smooth setup and customized motion algorithms. Built-in relay outputs, variable speed range via software, and digital/analog control types enhance adaptability, boosting productivity across numerous automation applications.

FAQs of MC403-P822 TRIO:

Q: How do I connect and program the MC403-P822 TRIO controller?

A: You can connect the controller via USB or Ethernet. Programming is accomplished using Trio Motion Perfect or IEC61131-3 compliant software, enabling easy configuration and custom motion routines. The included 1.5-meter cable and support for remote control simplify the setup.

Q: What are the usage benefits of the MC403-P822 TRIO in industrial applications?

A: The MC403-P822 TRIO provides precise, reliable control for up to three motors or devices, with overload protection and real-time monitoring through its LCD and LED indicators. Its compact, fanless design and industrial-grade enclosure ensure sustained performance in factory environments while supporting automatic operations.

Q: When is data logging needed, and how is it supported by this controller?

A: Data logging is essential for monitoring system performance and troubleshooting in automation setups. The MC403-P822 TRIO supports this feature via onboard memory, allowing you to record operational data for later analysis and optimization.

Q: Where should I mount the MC403-P822 TRIO for best results?

A: It is suitable for DIN rail or panel mounting within industrial control cabinets. Ensure the location allows natural air cooling and maintains the ambient temperature between 0C and 50C, with humidity levels between 10% and 90% non-condensing.

Q: What process is followed to configure alarms or controls using the integrated relay outputs?

A: Configuration is managed through the programming software, where you can assign relay outputs to specific alarms or control functions. This enables automated response to system events, enhancing safety and operational efficiency.

Q: What safety and compliance certifications does this controller meet?

A: The MC403-P822 TRIO adheres to CE and RoHS standards, ensuring it meets stringent safety, health, and environmental requirements for industrial automation products.

Q: What are the key features that distinguish the MC403-P822 TRIO from other motor controllers?

A: Key features include a fanless, maintenance-free cooling system; support for multiple motor types; variable speed control; robust overload protection; remote control ability; and comprehensive connectivity options. Its programmable nature and industrial-grade build offer versatility and durability for a wide range of automation needs.

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